Rail N Rack Model RR1000 Installation Instruction

  Rail N Rack mounts on the lip that hangs down on the inside of the pickup bed. The holes are drilled horizontally through the pickup at the red dots on the above picture.
 
TOOLS REQUIRED

1. 5/32" HEX KEY (INCLUDED)
2. 7/16" WRENCH
3. 1/4" DRILL
4. 1/4" DRILL BIT
5. "C" CLAMP OR VICE GRIPS

RAIL INSTALLATION PROCEDURE

1. REMOVE ALL PARTS FROM PACKET AND CHECK AGAINST PARTS LIST

2. CENTER RAIL-N-RACK FROM FRONT TO REAR ON PICKUP BEDRAIL. CLAMP IN PLACE WITH VICE GRIPS OR C CLAMPS. (USE PAD TO PREVENT SCRATCHING)

3. USING HOLES IN THE RAIL AS A GUIDE, DRILL A 1/4" HOLE INTO THE INNER LIP OF THE TRUCK BEDRAIL IN THE REAR MOST HOLE.

CAUTION: BIT TENDS TO JUMP INWARD AS IT BREAKS THROUGH !

4. SPRAY WD 40 OR SIMILAR PRODUCT IN HOLE TO PREVENT RUST.

5. INSERT A 1/4-20 X 1" BH CAP SCREW INTO HOLE. PUT BACKING BAR AND LOCK NUT ONTO INSIDE AND TIGHTEN. SEE DIAGRAM 1.

6. PRESS RAIL-N-RACK TIGHTLY DOWN AT FRONT OF PICKUP BEDRAIL AND CLAMP. REPEAT STEPS 3 THROUGH 5

NOTE: DO NOT USE SECOND HOLE FROM ENDS UNLESS YOU’RE INSTALLING A BIKE MOUNT.

NOTE: SOME MODELS MAY REQUIRE SHIM WASHERS BETWEEN RAIL-N-RACK AND PICKUP BED FOR SQUARE FIT.

7. REPEAT STEPS 3 THROUGH 5 FOR REMAINING HOLES

8. REPEAT STEPS 2 THROUGH 7 FOR SECOND RAIL

9. WAX YOUR RAIL-N-RACK AS SOON AS POSSIBLE TO HELP PROTECT AGAINST FADING AND RUSTING.

1000 HARDWARE PACK PARTS LIST

ITEM # QTY DESCRIPTION
B35 12 1/4" FLAT SHIM WASHERS
11032.99 10 BACKING BARS
11082 1 5/32" HEY KEY
11200.1 12 1/4-20 X 1 1/4" BH CAP SCREWS
B63 12 1/4-20 HEX KEP NUTS